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Pharma Tech Outlook | Tuesday, February 02, 2021
Equipping pharma companies with technologies that offer comprehensive digital data vital to truly ensure the highest product quality and manufacturing efficiency.
FREMONT, CA: Continuous pharmaceutical manufacturing provides potential flexibility, quality, and economic benefits over batch processing, both in process development and manufacturing for the pharmaceutical industry. Over the past few years, there have been major advancements in science and engineering to implement continuous pharmaceutical manufacturing. In a sector that tends to lag behind others on technology transformation matters, market pressures are producing an increasingly vital need for change in pharmaceutical manufacturing practices. The pharma sector is heavily regulated, and therefore, inherently more complex.
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However, to address the hurdles that innovative therapeutics, pricing pressures, and global supply chains present, the adoption of digital technologies have become significant. This will mean going beyond all paper-based document management systems, using Big Data, AI, and IIoT for a meaningful effect on pharmaceutical manufacturing to enhance processes and quality. There was a time when pharma firms eagerly embraced emerging technologies, like automation, to evolve their manufacturing operations. That was before the shift to outsourced production began years ago. The industry's appetite for manufacturing innovation has reduced since then. The manufacturing supply chain still contains paper-based processes and production records.
Digitization, or digital transformation, is the buzzword of this age. However, discussing digitization in pharma manufacturing is complex considering the paper-based paradigm that continues to dominate shop floors and vital business processes. Many software vendors are casting their products as ways to digitize, but the same technologies have vitally been available for the past 30 years. These technologies offer a necessary foundation, but the reality is that digitization has not started to impact pharmaceutical manufacturing processes in a meaningful way.
The complexity facing pharma manufacturers is digitizing their processes without disrupting the supply chain or raising regulatory concerns. A phased method to digital transformation can help strike this balance. This transformation is foundational to digital transformation but will need significant business process re-engineering. The good news is that it can be gained without negatively affecting operations.
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