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Pharma Tech Outlook | Thursday, January 27, 2022
“With the success of COVID-19 vaccines in mass production over the last two years, expect to see a greater emphasis on mRNA medicines across the board, as well as corresponding increased attention on the design, engineering, and construction of mRNA facilities.”
Fremont, CA: Where will the pharmaceutical manufacturing business be in 2022 and beyond? We're on the verge of some changes in facility design and materials, whether motivated by greater interest in mRNA and the supply chain implications of that interest or by the realities of manufacturing outsourcing delays. Fortunately, any issues resulting from these changes will most likely only last a few years as new technology and processes come online. Meanwhile, it's critical to pay attention to industry trends to ensure that your company is ready to deal with any potential consequences.
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Let's look at some of the trends receiving the most attention shortly.
Multi-Modality Is Key for New Facility Design
Companies no longer construct facilities dedicated to a single modality, let alone a single product. Future products are already being planned, emphasising flexible manufacturing suites that follow regulatory norms. Pharmaceutical businesses outsourced production to Contract Development and Manufacturing organisations a few years ago (CDMOs). However, CDMOs are currently experiencing a capacity crunch when manufacturing viral vectors and other modalities. Companies that previously relied on a CDMO realise that they must bring manufacturing in-house or face a two-plus year waiting list.
RNA Therapies Continue To Grow In Popularity
With the success of COVID-19 vaccines in mass production over the last two years, expect to see a greater emphasis on mRNA medicines across the board, as well as corresponding increased attention on the design, engineering, and construction of mRNA facilities. By using an mRNA method, pharmaceutical businesses may realise cheaper costs, faster time to market, and smaller-scale production demands. It takes time to grow cells. So, manufacturing time is estimated in weeks or months, whether it's a viral vector, a monoclonal antibody (mAb), or any other procedure involving cells. However, because mRNA medicines are cell-free, the manufacturing timeline is substantially shorter — on the order of days rather than weeks or months.
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