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Pharma Tech Outlook | Saturday, March 14, 2020
Automated systems for analyzing pharmaceuticals, minerals, petrochemicals, oleochemicals, and fast-moving consumer goods have advanced significantly over the last few decades.
FREMONT, CA: Businesses across diverse industries recognize the value of incorporating some level of automation into their laboratories, whether for a single step of the process or the entire workflow.
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Notably, robots assure viscosity, precision, and thus reliability, and they can operate at higher speeds and for more extended periods, resulting in beneficial quality and productivity gains.
Automation, robotics, and artificial intelligence (AI) have enormous potential in the pharmaceutical industry, where high-quality and efficient processes are less of an advantage and more of a requirement. Across the industry, businesses are recognizing that automation plays a critical role in achieving business objectives by enabling more consistent laboratory behaviors across multiple locations.
With the increasing importance of technologies each year, it's easy to see why a rising number of pharmaceutical quality control laboratories invest in autonomous sample preparation, handling, and testing solutions. Not only can robots perform tasks more precisely, but they also contribute to a more sterile laboratory environment, with fewer contaminants due to fewer humans. In sterile environments, skin and hair continue to be significant sources of contamination. However, another critical reason to consider laboratory automation is worker safety.
Securing the safety of employees is a daily challenge for all manufacturers. While errors can be mitigated with procedural safeguards and personal protective equipment (PPE), the only way to eliminate risk is to stop humans from the process.
Automation is critical in laboratory settings because, unlike humans, automated systems never tire or make errors. There is no reason to fear that fatigue will set in near the end of a shift. Indeed, a fully automated system can operate 24 hours a day without shifts.
As long as they are correctly programmed, the possibility of errors and accidents is eliminated. Rather than that, consistent levels of precision are ensured, improving the operation's quality while also relieving workers of burden and keeping them safe from accidents.
This also includes protection from toxic or hazardous materials in specific industries. Using automated sample handling solutions in pharmaceutical laboratories protects human operators from exposure to biohazardous material and prevents them from performing potentially harmful operations.
One example is the screening of pathogen assays based on cell culture. The outbreak of Covid-19 over the last year and a half has demonstrated that the industry requires rapid and flexible research capacity to develop assays for novel pathogenic agents and to screen for therapeutically active molecular targets.
For instance, Nucomat'sMiniCaps automated pathogen assay platform complies with the highest biosafety standards, ensuring operator and environmental safety while allowing for flexible multi-assay operation behind a sealed enclosure.
Numerous laboratory analysis tasks are repetitious. They can be monotonous and time-consuming for a human workforce and may result in repetitive strain injuries (RSI) in the fingers and hands and carpal tunnel syndrome in the wrist.
Constant handling of vials, including capping, uncapping, filling, and labeling, is a significant contributor to this in the pharmaceutical industry. Filling and labeling systems that are automated reduce the risk of workers suffering strain injuries.
There are numerous reasons to consider automation in the laboratory, but one that should not be overlooked is the positive impact on worker safety. Automation will play a critical role in protecting laboratory personnel as the industry evolves. Solution providers will be valuable partners as pharmaceutical companies embrace digital transformations inside and outside their laboratories.
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