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Pharma Tech Outlook | Monday, May 29, 2023
By taking practical steps to exert greater control over supplier-related data, interactions, and processes, CMOs and CDMOs can enhance their ability to navigate supply continuity problems.
FREMONT, CA: Supply chain continuity has long been challenging for contract manufacturing organizations (CMOs) and contract development manufacturing organizations (CDMOs) in the pharmaceutical industry. Considering recent events, we need to address supply continuity issues. As the pandemic's effects persist, it becomes evident that the severity of these problems is increasing. Recent data research indicates that more outsourcers experienced negative impacts in 2021, such as manufacturing delays and staff shortages, leading to supply continuity problems compared to the previous year.
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While many supply issues are beyond the control of pharma CMOs and CDMOs, it is crucial for outsourcing organizations to exert greater control over the controllable aspects of their supply chains and manufacturing activities. By taking practical steps to enhance control over supplier-related data, interactions, and processes, pharma contract outsourcers can better navigate supply continuity challenges as they arise.
The pharmaceutical industry, including the CMO contract manufacturing segment, has traditionally lagged behind other sectors in adopting advanced digital tools to modernize production and strengthen supply chains. However, the pandemic forced outsourcers to accelerate their digital transformation efforts and embrace automation and virtualization to maintain viability. Industry leaders emphasize the importance of implementing advanced digital manufacturing and analytical technologies that provide timely insights. These connected and collaborative tools enable CDMOs to meet accelerated development timelines and establish stable, secure supply chains that ensure patients' safe and affordable access to pharmaceutical-based healthcare.
To stay ahead in a competitive landscape, pharma contract manufacturers must abandon paper-based processes. Manual, paper-based workflows introduce human errors, inaccurate or missing data, siloed knowledge, and process dysfunctions. Research indicates that these manual processes cause the batch release and quality inefficiencies in CMO contract manufacturing.
Digitizing batch records and other supplier-related documents eliminates the need for offline paper processes and manual reconciliation. By keeping pertinent data connected from start to finish, digitization enables outsourcers to maintain vital supplier-related documentation in a centralized repository. This includes CMO quality agreements, policy documents, and more. The elimination of paper-based inefficiencies enhances data integrity and streamlines operations.
Just as pharma companies employ various systems to manage their outsourcing partners, pharma CDMOs and CMOs utilize enterprise systems like enterprise resource planning (ERP), material requirements planning (MRP), and quality management systems (QMS) to collaborate and share information with their suppliers.
The tight integration of these core systems enables unprecedented connectivity between production and quality across the supply chain. Seamlessly connected systems ensure that pharma outsourcers and suppliers are on the same page, promoting efficient information transfer and alignment.
Addressing supply chain continuity challenges is crucial for contract manufacturing organizations in the pharmaceutical industry. Embracing advanced digital tools, eliminating paper-based inefficiencies through digitization, and achieving system integration for enhanced connectivity are key measures to strengthen supply chain continuity. As the industry evolves, pharma contract manufacturers need to prioritize these steps and adapt to the changing landscape to ensure seamless operations and the safe and timely delivery of pharmaceutical-based healthcare.
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