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Pharma Tech Outlook | Saturday, March 07, 2020
The multi-year strategy will address growing customer demand in life science applications, with initial steps including significant capacity expansion for Solvay's Udel® PSU and upstream integration in DCDPS monomer.
FREMONT, CA: Newly discovered polymers, such as polyesters and polyamides as synthetic suture materials, quickly found medical applications. Semipermeable biopolymer (cellulose) or polymer membranes are utilized for hemodialysis and medication delivery. Solvay has come out with an ambitious expansion plan for its sulfone business in the United States, which focuses on polymer solutions for various critical life science applications. This expansion is part of Solvay's ongoing commitment to expand capacity in this field to support a growing global customer base.
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“This new multi-year program marks an important step in our strategy for future growth and affirms our number one position in the U.S. sulfone polymers market,” states Carmelo Lo Faro, president of Solvay's Materials segment. “Essentially, the expansions will address the growth potential of our sulfone products in high-performance life-saving and life-sustaining areas, such as healthcare, water purification and pharma processing.”
The multi-year expansion plan will eventually encompass all of Solvay's sulfone polymers, including Udel® polysulfones (PSU), Veradel® polyether sulfones (PESU), and Radel® polyphenyl sulfones (PPSU). The first significant investment step will be a capacity increase of more than 25 percent for Udel® PSU by 2024 at the company's Marietta, Ohio, manufacturing facility, with the majority of this expansion slated to begin early 2023. Similarly, to bolster Solvay's market leadership, production capacity for dichlorodiphenyl sulfone (DCDPS)—a critical standard building block used in all sulfone polymers—will be increased by more than 25 percent by 2024, resulting in capacity expansions at the company's Augusta, Georgia, facility by the end of 2022.
These investments will help key application market segments such as hemodialysis, medical equipment, and pharmaceuticals—both in development and production—as well as water purification, where Solvay anticipates strong double-digit worldwide demand growth. Additionally, high-performance sulfone polymers are becoming an increasingly important component of residential and commercial heating and plumbing systems.
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