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Pharma Tech Outlook | Wednesday, June 15, 2022
The potential for quicker development, simpler technological transfer, and more effective and adaptable commercial production with tighter process control are all the potentials of CM.
FREMONT, CA: Continuous manufacturing (CM) of solid-dosage medications is one of the techniques that pharmaceutical production is gradually using to become more effective and sustainable. Although early adopters have seen benefits and providers keep developing the tools and systems used in CM, there are still certain obstacles to wider industry adoption. Industry, regulators, academics, and other stakeholders are working together to overcome these obstacles, but progress is being made slowly. The successful collaboration between the public and commercial sectors to quickly develop and expand the capacity for vaccines and treatments to battle the COVID-19 pandemic is a feasible example in the typically cautious and slow-moving pharmaceutical industry.
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Enhancing performance
Early CM adopters are benefiting, and at the same time, CM processes and operating procedures are continually being improved. The capacity to proceed more quickly through late-stage development is the primary benefit gained for the portfolio. Companies think about enhancing CM capabilities with new platforms that can provide more modularity and flexibility for both development work and commercial production to allow more room for development. The work needed to change a CM line from one product to another has been one of the difficulties.
Quality systems
Manufacturers will be able to move a step closer to completely achieving the advantages promised by CM by utilizing real-time data. Real-time release relies on process data rather than end-product testing to ensure important quality attributes and can leverage the same data used for process understanding and control (CQAs). Traditional analytical methods are still crucial for development. Turnaround times and per-batch/campaign savings, which are significant advantages of employing CM, may be constrained if you continue to use traditional analytical testing. Still, as manufacturers move into Phase 3, they must take PAT, at-line testing, and data analytics into account for real-time process control and real-time release.
New measuring tools
New techniques for measuring CQAs are being developed by equipment and instrument providers. Tablet mass is measured using a proprietary three-dimensional microwave resonant sensor. A multi-point NIR-SRS probe makes predictions about each tablet's API fraction (also known as content uniformity). A sample of tablets is weighed, and measured for thickness, hardness, and diameter online by an embedded, automated 4-P tablet tester, which also automatically calibrates the weight measurement online. The real-time information can be utilized, for instance, to control a continuous mixer or tablet press.
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